CNC Insert Production
TX-MF280 Fully Automatic Superhard Tool Grinder
General Specifications
A fully automatic tool grinder developed from the traditional heavy-duty tool grinder, for PCD, CBN, cermet and carbide tools. A robot loads the inserts, and a vision system closes the loop from clamping through inspection to grinding.
- A built-in vision system corrects the angle and center offset of each clamped insert so its radius center always sits on the rotary-table axis; it also measures wheel wear and compensates in real time — fully automatic PCD insert production.
- A special structure allows up to 270° of grinding in one pass, so wiper and full-radius grooving inserts can be produced automatically.
- Genuine Japanese telecentric lens with a gigabit-Ethernet CCD camera: clamp, measure, grind and re-measure in a closed loop, to 0.003 mm.
- Center-adjusting axes (X1, Y1) on the C table use precision ball screws and crossed-roller guides, with a pneumatic brake while grinding.
- HT300 grey cast-iron bed, naturally aged for stability and vibration damping.
- NACHI six-axis robot for loading along almost any path or angle.
| Parameter | Value |
|---|---|
| X-axis travel / repeatability | 130 mm / 0.003 mm |
| Y-axis travel / repeatability | 110 mm / 0.002 mm |
| Max. axis speed | 300 mm/s |
| Z-axis travel | 65 mm |
| Spindle tilt | −5° to 25° (manual) |
| Spindle | Synchronous motor spindle, 4 kW, 3000 rpm |
| Grinding wheel | Ø150–200 mm, 40 mm bore |
| C-axis range / repeatability / speed | ±140° / 3 arc-minutes / 180°/s |
| X1 / Y1 travel | 50 / 50 mm |
| X1 / Y1 repeatability | 0.003 mm |
| Vision range / accuracy | R0.05–R10 (adjustable) / 0.003 mm |
| Part handling | Twin trays |
| Dimensions | 180 × 140 × 200 cm |
| Coolant | Oil or water |